PRISMA
Inspection and Quality Control Solutions
Prisma Checkweighers
A checkweigher controls the weight of the 100% of your production, not only rejecting products under the correct weight, but also minimising overfill waste. The extremely high accuracy and reliability of a checkweigher allows you both to respect legal requirements, both to avoid waste and, therefore, increase productivity through cost savings.
PRISMA INDUSTRIALE S.r.l. has been manufacturing checkweighers since 1984 and since then has installed over 10,000 dynamic weighing systems on the production and packaging lines of businesses all over the world: a wide range of weighing systems, with accuracy from ±0.05g up to 60Kg, available with IP54 and IP66 protection and MID approval.
PRISMA checkweighers range stands out for how extensive and configurable it is; we know how to help manufacturers find the most suitable solution for their sector, product and packaging type, and complexity of the application: from the simplest weight check up to installing MID-legalised metrologic instruments.
The top quality of the components and materials ensures great machine sturdiness and longevity, just as the easily removable and washable plates allow for quick cleaning and maintenance.
The intuitive touchscreen interface ensures quick learning and fast configuration and product change, maximizing productivity.
Prisma 2CW51
Dynamic checkweigher for small sized products at low speed. It is the ideal way to get PRISMA quality at a low cost.
Low speed check weigher machine for small-medium size products such as trays, bags, cans, bottles, boxes of different shapes and sizes. With a maximum capacity of 1500g, accuracy starting from ± 1 g and throughput of 80ppm, the 2CW51 is the ideal way to get PRISMA check weighers quality at a low cost.
Prisma 35D3
Checkweigher for small and medium sized cylindrical packages for the food industry. The 35D3 was designed to run alongside the customer’s line conveyor without interrupting it.
The machine picks the product up directly from the conveyor and, via an alternating feed rotating system, positions and stabilizes the product on a static weighing plate, thereby obtaining optimal levels of accuracy and repeatability despite high production speeds. This makes the instrument ideal to check high value, low stability products.
Prisma Metal Detectors
Advanced functions, clean sturdy design, simple intuitive user interface: PRISMA INDUSTRIALE metal detectors are the easiest way to inspecting for foreign bodies.
PRISMA INDUSTRIALE S.r.l. is one of the main european metal detectors manufacturers, with over 7000 metal detectors installed on production lines of every sector; from food to pharmaceutical, from personal care to pet food, companies large and small have recognised the quality of our metal detectors and count on them to safeguard their products and protect their brand, monitoring the CCPS (Critical Control Points) of the production line.
Checking for ferrous and non-ferrous metal contaminants inside the products with an accuracy compliant with the standards defined by BRC, the metal detectors designed by PRISMA INDUSTRIALE assure the rejection of defective parts from the production line.
The high sensitivity and advanced functions of self-check, phase adjustment and tracking unite the utmost reliability with a reduction in losses due to false rejects. The range, thanks to different sized passages and conveyors, stands out for how wide it is; in fact, it includes instruments to check packaged and loose foods, tray food, tablets and powders, all the while respecting the hygiene and safety control standards (ISO-FDA HACCP). The top quality of the components and materials ensures great machine sturdiness and longevity, just as the simple design and easily removable and washable conveyors allow for quick cleaning and maintenance.
The intuitive graphic display interface ensures quick learning and fast configuration and product change, maximizing productivity. PRISMA INDUSTRIALE pharma and food metal detectors are available with a degree of protection up to IP66, can be integrated into checkweigher systems and installed within online systems for process analysis.
Prisma MDC11
Up to 0g
5 – 200 mm
Up to 100 m/min
Vertical Metal detectors for granular and powder products in high flow tubing and piping.
The instrument is used in vertical packaging lines: the product goes through the circular transit aperture which, upon detecting metal contaminants, emits an alarm, allowing it to be removed.
The MDC11 is positioned immediately upstream of the packaging machine, just before the product falls into the package, in order to exclude the possibility of further contaminants getting in between detection and closing the package, which can be made from any material.
Prisma MFS11
Up to 3200g
5 – 340 mm
Up to 65 m/min
Metal detector for small-sized loose and packaged products. Using a compact metal head allows you to fulfill the HACCP requirement to check for metal contaminants even in very limited spaces, while also managing contaminated product collection.
The convenience of using a metal detector is closely related to the HACCP principles.
What is HACCP?
HACCP stands for Hazard Analysis and Critical Control Points and consists of a series of analysis and procedures aimed at guaranteeing the safety of the product, protecting it from biological, radiological, chemical and physical risks.
Prisma X-Ray Inspection
X ray inspection systems are the best solution to ensure product integrity and prevent risks like customer claims and market recalls.
X ray machines base their operation on differences in density and, therefore, on the different ray absorption levels of objects unrelated to the product.
Therefore, with a single system it is possible to inspect a series of otherwise unidentifiable features:
- Contaminants like: bones, stones, ceramic, PVC, Teflon, glass, rubber, fibreglass, etc…
- Non-ferrous and non-magnetic stainless steel metal contaminants, even inside metal film packages or with aluminium foil
- Package defects like deformations and cracks
- Completeness and fill level,even in closed packages
- Presence of necessary elements like: the surprise inside a chocolate egg, pins in a packaged shirt
- Dynamic weighing and air bubble detection
The operator panel, equipped with touchscreen and an advanced user interface, makes configuring and use extremely intuitive.
The radiation levels used are so low that they do not damage or adulterate the product, keeping the X rayed food safe to eat. The use of materials that guarantee no radiation accumulation and the application of excellent quality active and passive safety systems ensure total machine reliability in complete compliance with the ISO-FDA HAACP, BRC, etc. standards.
The components require no or minimal maintenance; in any case, servicing is very quick, thanks to how simple the disassembly and washing operations are.
PRISMA X ray inspection systems are available with a degree of protection up to IP65, can be integrated into checkweigher systems and installed within online systems for process analysis.
Prisma 2XR51
Up to 1500g
5 – 200 mm
Up to 45 m/min
Food x ray machine for packaged food products with a maximum capacity of 1500 g and dimensions up to 200 x 100 mm. Implementable with integrated weighing system.
Prisma 2XR11
Up to 5000g
100 – 235 mm
Up to 65 m/min
X-ray inspection for food products with a maximum capacity of 5000 g and dimensions up to 235 x 150 mm.
Top-level solution to inspect packaged products. At the highest level in terms of performances, longevity, safety and design, it presides with the maximum effectiveness the critical control points and is the best guarantee for the protection of your brand.
Prisma 3XR11
Up to 5000g
200 – 335 mm
Up to 65 m/min
X-ray inspection system for food products with a maximum capacity of 5000 g and dimensions up to 335 x 150 mm.
Among the best X-ray inspection systems available on the market, it guarantees a complete and accurate end-of-line inspection on a wide variety of medium-large industrial products, thanks to its construction quality, advanced software, and top-quality components.